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FI Insights

The Future of Turkey's Tissue Business

September 28, 2020
Author: Bruce Janda

Turkey was the subject of this column just two years ago. Critical concerns at that time were the weakness in the Turkish lira and rising costs of imported pulp. Tissue pulp prices reversed their climb at the end of 2018, and now the COVID-19 pandemic is reducing demand in grades other than tissue and packaging. However, the Wall Street Journal reported that the Turkish lira hit a record low versus the US dollar on August 6, 2020, as the virus crisis increased pressure on emerging market economies.

This will make Turkey's tissue exports look more attractive but will also raise the apparent price of pulp imports for tissue making. It is also expected to result in higher consumer inflation and interest rates.

Turkey's economy has slowed somewhat after a 7.4% jump between 2016 and 2017. GDP per capita is shown as blue bars in Figure 1 below. The population is growing by about 0.45% in 2020. Together, these statistics support the continued growth of the overall domestic tissue market in Turkey.

Figure 1: Turkey Population and per capita GDP

Fig 1 Turkey Population

The next set of economic metrics are less supportive for continued tissue demand growth. The inflation rate (shown in Figure 2 as blue bars) has accelerated in the past several years, while unemployment has steadily increased from 2012 to 2018. Unemployment leaped in 2019 from 11 to 14% and has likely worsened in 2020 with the COVID-19 pandemic.

These economic statistics in Figure 2 run counter to Figure 1 and do not support the continued growth of tissue consumption per capita. However, tissue exports will continue to support tissue business growth.

Figure 2 Turkey Inflation and Unemployment

Fig 2 Turkey Inflation

Turkey imports relatively low volumes of tissue compared to its exports. Tissue imports peaked in 2011 and have been on a downward trend ever since. Germany remains the most significant supplier of tissue to Turkey as imports have declined, as shown in Figure 3.

 Figure 3 Turkey Tissue Imports

Fig 3 Turkey Imports

Turkey's tissue exports are growing while imports diminish. The 2019 bar shown in Figure 4 is a little off-pace as it shows a reduction of trade with Greece and Georgia. However, exports from Turkey are still running about 500% of import rates based on performance between 2016 and 2019. Turkey continues to grow as a tissue exporting nation while the domestic consumer base is growing.

Figure 4 Turkey Tissue Exports

Fig 4 Turkey Exports

Turkey's tissue business growth can also be seen in the net increase in the number of tissue machines shown in Figure 5. There was a net increase of ten machines from 2007-2017, including a group of five added between 2014 and 2015. One more machine will come on-line in 2020, and four have been announced for 2021 startup. These additions will result in a large and relatively new tissue fleet for Turkey, and some Turkish tissue companies have also started to build capacity in other countries.

Figure 5 Turkey Tissue Machine Additions

Fig 5 Turkey Line Additions

Turkey's tissue capacity is heavily focused on consumer grades of towel and tissue as shown in figure 6. There is a relatively small amount of commercial tissue and almost insignificant specialty tissue production, as consumer bath tissue accounts for nearly half of the tissue-making capacity. It is possible, however, that some of the tissue imports from countries such as Germany could include more commercial tissue products.

Figure 6 Turkey's Tissue Products

Fig 6 Turkey Finished Products

Turkey imports a significant portion of its fiber needs. Figure 7 shows that external fiber purchases for the consumer grades range from 40% - 50% for virgin baled pulps.

Figure 7 Turkey Tissue Fiber Percent Purchased by ProductFig 7 Turkey Purchased Products

Figure 8 shows more detail on Turkey's fiber purchases for tissue making. A wide variety of northern and southern kraft hardwood and softwood pulps are purchased along with eucalyptus. This suggests that Turkey is carefully blending fibers from a variety of sources to control costs.

Figure 8 Turkey Tissue Fiber Sources

Fig 8 Turkey Fiber Sources

 

Turkey's integrated internal fiber sources are based on recovered papers. Slightly more than half of the fiber is deinked and bleached, but Figure 9 shows a surprising amount is not deinked and remains unbleached.

Figure 9 Turkey Internal Tissue Fiber Sources

Fig 9 Turkey Internal Fiber Sources

Turkey's tissue machines are relatively modern given all of the new construction in the past decade. Figure 10 shows the relative quality of Turkey's machines compared to the set of countries that import from Turkey. The size of each bubble indicates the tissue capacity of the respective nations and the x-axis represents the average machine technical age. The y-axis represents the average machine speed. Turkey is in a stable position with new machines, functional capacity, and running high speeds.

Figure 10 Turkey Trade Group Tissue Machine QualityFig 10 Turkey Grade Group

Turkey's tissue business is in a relatively reasonable cost position compared to the countries that import its tissue production. Ukraine, Syria, and Bulgaria are lower in cost per ton, but relatively small producers. The stacked bar chart shown in figure 11 reveals that pulps cost is the primary driver of turkey's overall cost position. This is probably due to its relatively weak currency. However, the other cost categories are well in control to keep the tissue business competitive for exports. If Turkey had an internal source of fiber beyond the amount of recovered wastepaper it already uses, Turkey could have a robust competitive cost position.

Figure 11 Cash Cost per Tissue Ton by CountryFig 11 Turkey Cost by Country

 

Viability analysis of the same set of countries shows turkey's relative advantages in a more dramatic view in Figure 12. By any of the factors used in the FisherSolve Next™ viability analysis, Turkey has the most robust tissue business for the future.

Figure 12 Viability Analysis by Country

Fig 12 Turkey Viability Factors

We expect that Europe will be enforcing a carbon emissions regime soon that could impact Turkey's exports. Figure 13 shows the emissions per ton of finished Tissue for each of the countries in this set. Ukraine is lower because the carbon from purchased electricity is significantly lower. Turkey is in the middle of the group, below the United Kingdom, Greece, and Syria. This appears to be neither an advantage nor a disadvantage for Turkey's tissue business.

Figure 13 Total Carbon Emission per Ton of Tissue by CountryFig 13 Turkey Emissions

Figures 14 and 15 show the current effects of the COVID-19 pandemic on the selected tissue trading partners as of August 2020. The UK mortality rate stands out from the others, and Turkey is in the lowest set of active cases per million of the population. While no country can claim absolute safety in the long run, Turkey has weathered this crisis better than most.

Figure 14 COVID-19 Death Rate

Fig 14 Covid Deaths

 

Figure 15 Active COVID-19 Cases per Million Population

Fig 15 Covid Cases

Despite Turkey's currency challenges, its tissue business appears poised to survive and thrive. The high cost of imported fiber in local currency seems to be under control, and new tissue capacity provides excellent commercial viability for the future.

Analysis of competitive positions requires specifics on tissue producers and individual machines. This article presents a static picture summary of Turkey's tissue industry today. Fiber prices, exchange rates, and environmental regulations will change, providing some participants with advantages and others with new challenges. Turkish tissue mills will continue to change hands and perhaps consolidate; neighboring countries may invest in tissue-making capacity, thus affecting Turkey's imports and exports.

Tissue Market 2025

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